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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. To maintain a dependable Operational Readiness practice (select all that apply):

A) Determine scope of readiness reviews
B) Involve competent personnel
C) Focus the procedure on major process changes
D) Ensure consistent implementation

2. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Contractor Management
B) Emergency Management
C) Process Knowledge Management
D) Management of Change
E) Measurement and Metrics

3. Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)

A) Wind speed/direction at point of relief discharge
B) Boiling point and temperature of vessel contents
C) Inlet and outlet piping design
D) Material of construction of the relief valve
E) Toxicity of material in the vessel

4. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) The system is operating normally under transient conditions
B) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
C) No hazard exists because the relief valve will always protect the system
D) The pressure gauge is faulty and can be ignored

5. Which of the following statements apply to the purpose of an incident investigation procedure? Select all that apply.

A) To share the company's incident investigation practices with external stakeholders
B) To provide guidance for the incident investigation team composition
C) To define the training requirements for all incident investigation team members
D) To promote uniform and accurate reporting and documentation of incidents
E) To promote thorough and timely incident investigations

Solutions: